Thermocouples are at our core

Thermocouples are sensors used to measure temperature. The main components of thermocouples are a thermocouple element, which generates what is known as thermoelectric voltage, and a connector, such as a plug. Thermocouples are used in many areas of temperature measurement. They are characterized by their highly flexible design and fast response time.

Overview of Thermocouples

The following thermocouples are defined in ISO EN 60584-1:

Specifications
TypePositive Connection
[plus]
Negative Wire
[minus]
Color DIN
[plus / minus]
Temperature range
[°C]
RPtRh13%Ptorange / white0 +1600
SPtRh10%Ptorange / white0 +1600
BPtRh30%PtRh6%gray / white+600 +1700
JFriCuNiblack / white-200 +750
TCuCuNibrown / white-200 +400
ENiCrCuNiviolet / white-200 +900
KNiCrNiAlgreen / white-200 +1100
NNiCrSiNiSipink / white-200 +1200
CWRe5%WRe26%red / white0 +2200
AWRe5%WRe20red / white0 +2200

Various combinations of metals and alloys have proven to be advantageous because they exhibit an almost linear relationship between stress and temperature.

It is important to know that the thermoelectric voltage does not originate at the tip. The voltage is generated between the two wires. Most of the stress occurs in the area where the temperature difference is greatest, for example, at the transition from the furnace chamber to the insulation.

We have compiled more details in the article Thermal voltage.

Thermocouple calculator

ITS-90 reference voltage relative to a 0 °C reference junction.

Reference values according to ITS-90. Thermoelectric voltage is stated relative to a 0 °C reference junction.

Drift-Free PtRh–Pt Thermocouples – Custom-Made

Thermo-control thermocouples are designed for maximum precision and durability. We offer a variety of models to meet different process requirements. Our thermocouples are used in inert gas, vacuum, and testing applications. Each thermocouple is custom-designed to meet your specific requirements.

From custom-made units to mass production—we manufacture thermocouples according to your specifications.

Thermocouples for Inert Gas

Thermocouples for inert-gas processes are the most commonly used type. They are used in annealing and brazing furnaces, gas nitriding furnaces, and hardening and tempering furnaces.

The thermocouples are protected from the corrosive atmosphere by a protective tube or a welded-in probe.

  • Annealing and Brazing Furnaces
  • Gas nitriding furnaces
  • Hardening and Tempering Furnaces

Thanks to our many years of experience in manufacturing thermocouples for inert gas processes, we can offer you the best solution for your application.

Thermocouples for Inert Gas →
Thermocouples for Inert Gas
Thermocouple with protective tube and G3/4" process connection
Thermocouples for Vacuum Applications
Thermocouple with small-flange connection for vacuum applications

Thermocouples for Vacuum Applications

Thermocouples for vacuum processes are used in vacuum brazing furnaces, vacuum hardening and tempering furnaces, and in cleanroom applications.

The thermocouples are equipped with a special process connection for vacuum applications. The use of high-purity materials ensures minimal gas outgassing.

  • Vacuum Brazing Furnaces
  • Vacuum Hardening and Tempering Furnaces
  • Vacuum Annealing Furnaces

Our vacuum thermocouples are available in various configurations, including those with a small flange, a CF flange, or an ISO flange.

Thermocouples for Vacuum Applications →

Test Thermocouples

Test thermocouples are used to monitor and document process parameters in heat treatment facilities.

They can optionally be shipped with a factory calibration certificate in accordance with AMS 2750. A DakkS calibration can also be performed by our accredited partners. We recommend that the test thermocouples be manufactured from the same batch as the permanently installed thermocouples. This ensures that you have a direct comparison at all times.

  • Calibration Laboratories
  • Quality Assurance
  • System Accuracy Test in accordance with AMS-2750
  • Research and Development

Our test thermocouples are available in various models with standard or miniature connectors.

Test Thermocouples →
Test Thermocouples
Test thermocouple with miniature connector
Sheathed Thermocouples
Sheathed thermocouples with various diameters

Sheathed Thermocouples

Sheathed thermocouples are encased in a metal sheath and offer high shock resistance combined with good mechanical flexibility.

They are used in environments subject to high mechanical stress, vibrations, or chemical exposure.

  • High shock resistance
  • Thin diameters starting at 0.5 mm
  • Fast response time
  • High mechanical flexibility

Thanks to their slim diameter and fast response time, sheathed thermocouples are ideal for many applications.

  • Conveyor and Batch Elements
  • Gas and Steam Turbines
  • Engine and Exhaust Gas Measurements
  • TUS / Temperature Uniformity Survey
Sheathed Thermocouples →

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Frequently Asked Questions About Thermocouples